The Importance of Proper Prep Work for Urethane Cement and Epoxy Floor Coatings When applying urethane cement or epoxy floor coatings, achieving long-lasting performance starts with proper surface preparation. These coatings are widely used in residential, commercial, and industrial settings due to their durability, chemical resistance, and aesthetic appeal. However, even the highest-quality coatings will fail prematurely if the substrate is not adequately prepared. Understanding the role of prep work is essential for ensuring a successful installation. Why Surface Preparation Matters 1. Ensuring Proper Adhesion One of the most critical aspects of floor coating success is adhesion. Without proper surface preparation, coatings may delaminate, bubble, or peel over time. Mechanical surface preparation enhances adhesion by creating a profile that allows the coating to bond effectively with the concrete. 2. Removing Contaminants Concrete surfaces can accumulate various contaminants, such as oil, grease, dust, and curing compounds, all of which can interfere with adhesion. Thorough cleaning and degreasing help eliminate these substances, ensuring a clean surface for application. 3. Creating the Right Surface Profile Concrete is naturally smooth, which can prevent coatings from adhering properly. Techniques such as diamond grinding or shot blasting create a roughened profile that allows coatings to mechanically bond, reducing the likelihood of failure. 4. Addressing Moisture Issues Moisture can be a hidden challenge when applying floor coatings. If moisture is present within the concrete slab, it can cause coatings to lift or blister over time. Conducting moisture tests before installation helps identify potential issues, and appropriate mitigation methods, such as moisture barriers, can prevent failures. Key Steps in Surface Preparation Cleaning the Surface Remove dirt, grease, and debris. Use a degreaser or detergent for areas with oil or chemical contamination. Profiling the Concrete Utilize mechanical methods such as diamond grinding or shot blasting to create the appropriate Concrete Surface Profile (CSP). For epoxy coatings, a CSP of 2-4 is typically recommended, while urethane cement often requires CSP 4-6. Testing for Moisture Conduct a calcium chloride test or a relative humidity test to assess moisture levels within the slab. If necessary, apply moisture mitigation products to prevent coating failure. Repairing Cracks and Imperfections Fill cracks, joints, and spalled areas with suitable patching materials to ensure a uniform surface. Final Inspection and Cleaning Remove dust and debris with an industrial vacuum to ensure an optimal bonding surface for the coating. Consequences of Inadequate Prep Work Skipping or rushing through surface preparation can lead to significant issues, including: Premature Coating Failure: Without proper adhesion, coatings may peel, bubble, or delaminate. Increased Maintenance Costs: A failed coating system often requires extensive repairs, leading to additional material and labor expenses. Safety and Compliance Concerns: Poorly adhered coatings can create tripping hazards or fail to meet industry standards in commercial and industrial settings. Final Thoughts Proper surface preparation is the foundation of any successful urethane cement or epoxy floor coating project. Investing time in thorough prep work ensures better adhesion, improved durability, and long-term performance. By following best practices in cleaning, profiling, moisture testing, and crack repair, professionals can maximize the effectiveness of their coatings and prevent costly failures. A well-prepared surface leads to a stronger, more resilient floor that meets the demands of its environment.

The Benefits of Urethane Cement Flooring in Food Processing Facilities Food processing facilities operate in some of the most demanding environments, where flooring must withstand extreme temperatures, heavy equipment, chemical exposure, and stringent sanitation requirements. Traditional flooring systems often fail under these conditions, leading to costly repairs and potential contamination risks. Urethane cement has emerged as one of the best solutions for food processing plants due to its durability, chemical resistance, and compliance with strict food safety standards. What is Urethane Cement? Urethane cement, also known as polyurethane concrete, is a high-performance flooring system made from a blend of urethane, cement, and other aggregates. This combination creates a seamless, highly durable surface that resists damage from moisture, thermal shock, and harsh cleaning chemicals. Unlike traditional epoxy coatings, urethane cement can expand and contract with temperature fluctuations, making it ideal for environments like commercial kitchens and food processing plants. Key Benefits of Urethane Cement Flooring in Food Processing 1. Exceptional Durability and Longevity Food processing plants experience constant foot traffic, heavy machinery movement, and exposure to aggressive cleaning protocols. Urethane cement is designed to handle these challenges, offering long-lasting performance with minimal maintenance. It resists impact damage, abrasions, and cracking, ensuring a reliable flooring system for years to come. 2. Superior Chemical and Moisture Resistance Food processing facilities frequently use caustic cleaning agents, acidic food byproducts, and other chemicals that can deteriorate traditional flooring. Urethane cement is highly resistant to a wide range of chemicals, preventing degradation and maintaining a sanitary surface. Additionally, its low permeability makes it an excellent choice for areas prone to moisture exposure, such as meat and dairy processing plants. 3. Thermal Shock Resistance Drastic temperature changes are common in food processing, from hot water washdowns to freezer room conditions. Many flooring systems crack or delaminate under thermal shock, but urethane cement expands and contracts without compromising its integrity. This makes it an ideal flooring solution for areas exposed to boiling water, steam cleaning, or extreme cold storage. 4. Seamless and Hygienic Surface Maintaining a clean and sanitary environment is critical in food processing. Urethane cement creates a seamless, non-porous surface that prevents bacteria, mold, and other contaminants from harboring in cracks and crevices. This flooring system is easy to clean and can be installed with antimicrobial additives for additional protection against microbial growth. 5. Slip-Resistant and Safe for Workers Worker safety is a top priority in food processing facilities, where spills and wet conditions can create hazardous slip risks. Urethane cement can be customized with anti-slip textures to improve traction and reduce workplace injuries. Its slip-resistant properties remain effective even in areas exposed to grease, water, and food byproducts. 6. Fast Installation and Minimal Downtime Food processing plants cannot afford extended downtime due to flooring repairs or replacements. Urethane cement flooring offers a relatively quick installation process, with some formulations allowing for a rapid return to service. This means minimal disruption to production schedules and lower labor costs compared to traditional flooring replacements. Compliance with Food Safety Regulations Regulatory agencies such as the USDA, FDA, and HACCP (Hazard Analysis and Critical Control Points) have strict flooring requirements to prevent contamination and ensure food safety. Urethane cement meets or exceeds these regulations, making it a preferred choice for facilities that must maintain compliance with industry standards. Why Choose Revival Concrete Coatings for Urethane Cement Flooring? At Revival Concrete Coatings, we specialize in providing high-performance flooring solutions tailored to the unique needs of food processing facilities. Our urethane cement systems are designed to withstand extreme conditions while maintaining compliance with food safety regulations. Contact us today to learn how our flooring solutions can enhance the durability, hygiene, and safety of your facility. Learn More For further reading on food processing flooring standards, check out the FSMA Guidelines for your industry: Food Safety Modernization Act (FSMA) Guidelines   Urethane Cement Flooring Systems Example of urethane cement coating system.[/caption] Description: Urethane cement is a high-strength flooring solution designed to withstand extreme conditions. It provides excellent resistance to moisture, impact, and temperature fluctuations, making it one of the best flooring options for animal care facilities. Benefits for Food and Beverage Facilities: Superior Moisture & Thermal Shock Resistance – Ideal for areas with frequent cleaning and water exposure. Heavy-duty Durability – Can withstand dropped tools, heavy machinery, and heavy foot or machine traffic. Excellent Chemical & Stain Resistance – Resists acids, urine, and cleaning agents. Antimicrobial Properties – Helps prevent the growth of bacteria and fungi. Seamless & Hygienic Surface – Reduces the risk of infections and odors. Long Lifespan – Provides years of reliable service with minimal maintenance. Ready to Learn More? Investing in a high-quality flooring system is essential for maintaining a clean, safe, and efficient food processing facility. With the right flooring solution, businesses can ensure a safe, sanitary, and visually appealing environment for animals, staff, and clients. Revival Concrete Coatings is Sherwin-Williams High Performance Flooring and Dur-A-Flex Certified® and will assist you in determining which system is best for your specific needs and goals. Revival Concrete Coatings is the trusted installer of these high-performance flooring systems. As the sole Dur-A-Flex certified installer in Des Moines, we specialize in urethane cement flooring systems tailored to the unique demands of food processing facilities. We have been trusted by dozens of breweries, food and beverage manufacturing facilities, meat packing facilities, etc. in Iowa and would be delighted to consult your business. Contact us today at 515-850-7192 to discuss your flooring needs and receive a professional consultation! Learn more about Dur-A-Flex flooring systems here!

Understanding the Flooring Needs of Animal Care Facilities Animal care environments demand flooring that meets stringent requirements to ensure the health and safety of animals, staff, and clients. The ideal flooring system must be: Durable – Withstanding heavy foot traffic, animal claws, and equipment. Slip-resistant – Preventing accidents for both animals and humans. Seamless & Non-porous – Preventing bacteria, mold, and odor buildup. Chemical & Stain-resistant – Tolerating cleaning agents, disinfectants, urine, and other biological waste. Easy to Clean & Maintain – Reducing downtime and maintenance costs. Comfortable & Noise-reducing – Providing a comfortable surface for animals while minimizing noise levels. Two top-performing flooring systems that meet these criteria are Polyurea-Polyaspartic Flooring and Urethane Cement Flooring. Polyurea-Polyaspartic Flooring Systems Description: Polyurea-polyaspartic flooring systems are high-performance concrete coatings that provide a seamless, highly durable, and chemical-resistant surface. These coatings are often used in commercial and industrial environments due to their longevity and low maintenance requirements. Benefits for Animal Care Facilities: Fast Installation & Quick Cure Time – Minimizes downtime; ready for use within 24 hours. Exceptional Durability – Resists scratching from animal claws and heavy equipment. Seamless & Hygienic – No grout lines or joints where bacteria and contaminants can hide. Chemical Resistance – Stands up to harsh disinfectants and animal waste. UV Stability – Prevents yellowing or fading when exposed to sunlight in outdoor or well-lit areas. Aesthetic Appeal – Available in multiple colors and finishes, including slip-resistant textures. Ideal Areas for Application: Reception and waiting areas Exam and treatment rooms Kennels and boarding areas Grooming stations Hallways and corridors Urethane Cement Flooring Systems Description: Urethane cement is a high-strength flooring solution designed to withstand extreme conditions. It provides excellent resistance to moisture, impact, and temperature fluctuations, making it one of the best flooring options for animal care facilities. Benefits for Animal Care Facilities: Superior Moisture & Thermal Shock Resistance – Ideal for areas with frequent cleaning and water exposure. Heavy-duty Durability – Can withstand dropped tools, heavy cages, and large animals. Excellent Chemical & Stain Resistance – Resists acids, urine, and cleaning agents. Antimicrobial Properties – Helps prevent the growth of bacteria and fungi. Seamless & Hygienic Surface – Reduces the risk of infections and odors. Long Lifespan – Provides years of reliable service with minimal maintenance. Ideal Areas for Application: Surgical and operating rooms Intensive care and quarantine areas High-moisture environments such as dog washing stations Animal holding and boarding facilities Choosing the Right Flooring System for Your Facility Both polyurea-polyaspartic and urethane cement systems provide outstanding performance in animal care facilities. The choice depends on specific facility needs: For fast installation and high durability across multiple areas: Polyurea-polyaspartic is a great choice. For extreme durability in wet, high-impact areas: Urethane cement is preferred. For a combination approach: Use polyurea-polyaspartic in waiting areas, kennels, and grooming spaces, while applying urethane cement in surgical and heavy-use areas. Ready to Learn More? Investing in a high-quality flooring system is essential for maintaining a clean, safe, and efficient animal care facility. Polyurea-polyaspartic and urethane cement flooring offer superior benefits tailored to the unique needs of veterinary clinics, dog daycare centers, and grooming facilities. With the right flooring solution, businesses can ensure a safe, sanitary, and visually appealing environment for animals, staff, and clients. Revival Concrete Coatings is Dur-A-Flex Certified® in both types of systems and will assist you in determining which system is best for your specific needs and goals. Revival Concrete Coatings is the trusted installer of these high-performance flooring systems. As the sole Dur-A-Flex certified installer in Des Moines, we specialize in polyurea concrete coatings and urethane cement flooring systems tailored to the unique demands of animal care facilities. We have been trusted by dozens of animal care clinics in Iowa and would be delighted to consult your business. Contact us today at 515-850-7192 to discuss your flooring needs and receive a professional consultation! If you’re looking for veterinary clinic flooring, kennel flooring solutions, or dog daycare flooring, our industrial-grade concrete coatings provide the durability and protection needed for high-traffic animal environments. Contact us today to learn more about our polyurea concrete coatings and urethane cement flooring systems for animal care facilities. Learn more about Dur-A-Flex flooring systems here!

Transform Your Garage Floor with a Durable Concrete Coating Do you seek an effective strategy for improving your garage flooring? If you’re tired of looking at stained, cracked, and unappealing concrete, a durable concrete coating from Revival Concrete Coatings can provide the perfect solution. Transforming your garage floor with our high-quality coatings not only enhances its appearance but also improves its functionality and longevity. At Revival, our typical process is to provide a polyurea basecoat and polyaspartic topcoat. That said, depending on the condition of the concrete or customer preferences, we are able to provide a full polyaspartic system (base coat and top coat). Alternatively, some floors require a moisture vapor barrier epoxy that we will test and recommend to customers dealing with moisture issues or flooding. In this case, we will use a moisture vapor barrier epoxy basecoat and a polyaspartic topcoat. Here’s why a concrete coating is the upgrade your garage needs. 1. Unmatched Durability Garage floors take a beating from heavy vehicles, tools, and equipment, not to mention exposure to chemicals and spills. Our concrete coatings are designed to withstand these harsh conditions. They offer exceptional resistance to impacts, abrasions, and chemical damage, ensuring your garage floor remains in pristine condition for years. With a Revival Concrete Coating, you can enjoy a floor that’s built to last. 2. Enhanced Aesthetics A concrete coating can dramatically improve the look of your garage. We offer a variety of colors, patterns, and finishes to choose from, allowing you to customize your floor to match your style and preferences. Whether you want a sleek, modern look or a classic, rugged finish, our coatings can help you achieve the aesthetic you desire. Decorative flakes or metallic pigments can also be added for a unique, eye-catching appearance. 3. Easy Maintenance Maintaining a clean and attractive garage floor is simple with our concrete coatings. The smooth, non-porous surface prevents dirt, dust, and spills from penetrating the floor, making cleanup quick and easy. Regular sweeping and occasional mopping are usually all that’s needed to keep your floor looking its best. This ease of maintenance allows you to spend less time cleaning and more time enjoying your garage. 4. Quick and Efficient Installation At Revival Concrete Coatings, we understand that your time is valuable. Our efficient installation process means that your garage floor can be transformed in as little as one day. Our team of skilled technicians handles everything from surface preparation to the final application, ensuring a flawless finish with minimal disruption to your daily routine. 5. Increased Property Value Upgrading your garage floor with a durable concrete coating can also increase the value of your home. A well-maintained and attractive garage is a selling point for potential buyers, adding to the overall appeal of your property. It’s a smart investment that pays off whether you plan to stay in your home for years to come or sell in the near future. 6. Superior Protection Our concrete coatings provide a superior level of protection for your garage floor. They are designed to be UV-resistant, preventing the floor from fading or yellowing over time. Additionally, the coatings form a protective barrier that shields the concrete from moisture, reducing the risk of cracks and other damage caused by freeze-thaw cycles. 7. Safety Features Safety is another important consideration when upgrading your garage floor. Our coatings can be customized with slip-resistant additives to provide better traction, reducing the risk of slips and falls. This is especially beneficial in areas prone to spills or where water might be tracked in from outside. Why Choose Revival Concrete Coatings? Revival Concrete Coatings is a trusted provider of high-quality concrete coating solutions. Here’s why homeowners choose us: Expertise and Experience: Our team has extensive experience in concrete coating applications, ensuring a professional and long-lasting finish. Quality Materials: We use only the best materials and advanced techniques to provide coatings that meet the highest standards of durability and aesthetics. Customer Satisfaction: We prioritize customer satisfaction and work closely with you to understand and meet your specific needs and preferences. Comprehensive Services: From consultation to installation and aftercare, we offer a full range of services to support your garage transformation project. Transform Your Garage Today Revival Concrete Coatings can help you transform your garage floor into a durable, attractive, and easy-to-maintain surface. With our high-quality coatings, you can enjoy a garage that not only looks great but also stands up to the demands of daily use. Contact us today to learn more about our concrete coating solutions and schedule your consultation. Investing in a durable concrete coating for your garage floor is a decision that pays off in many ways. From enhanced aesthetics and easy maintenance to increased property value and superior protection, the benefits are clear. Let Revival Concrete Coatings help you achieve the garage of your dreams with our expert services and high-quality products.